Overall, I was satisfied with today because I got a lot done even though there were some problems. The OEM sway bar end links were still difficult to work with because of the rust, but after attaching a wrench to the ratchet for extra leverage, it came off with some muscle. To hold the hex washer at the top of the end link (above picture), I used vice grips again. This time, I didn't worry about breaking it because I had replacement end links. With some muscle, the bolt of the end links came loose. The brackets were also a little tight, but they also came apart fairly easy. It took me about 1.5 hours to disassemble the OEM sway bar.
The installation of the Progress Sway Bar was difficult and time consuming because of a serious error in the installation instructions from The Progress Group, Inc.. In the instructions, it said to install the end links with the car up in the air. The first set of end links were easy to put together...
But the second set was impossible to install even with the end links so loose that they were at the brink of falling apart. The bolt just wouldn't fit through the hole no matter how hard I wiggled the bar...
I spent hours upon hours trying to force the end links in place until my arms had no more strength in them. Frustrated, I thought to myself, "maybe the sway bar is too long." Afterwards, I had insight and figured out why I couldn't get both of the end links on. With the car in the air, the suspension cups, causing the holes for the end links to merge closer together and give the illusion that the sway bar is too long.
I decided to ditch the installation instructions and do the install with the use of my brain. I dropped the car on the ground and like magic, the end links slid right in perfectly with no need to wiggle it in! But when I thought the worst was over, I realized that I was missing a washer when I noticed that the nut I was tightening was carving a hole into the bushing!
I figured that I probably lost the washer, so I looked around the garage and in my house for several hours. I eventually gave up the search and decided to wait until tomorrow to worry about it. But while I was laying in bed looking through pictures on my phone, I saw this:
Yup. So it turns out that I didn't lose the washer. It actually wasn't there to begin with. So I spent three hours looking for something that I didn't even lose in the first place. Grrr!